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Rail Grain Intake Systems

High-capacity grain receiving plants for rail wagon intake at export terminals and bulk handlers.

High-capacity grain receiving plants for rail wagon intake. Includes wagon positioners where required, below-rail or above-rail hoppers, grid sections, pre-cleaners, and high-capacity conveying to storage.

Full Plant Design
Manufacture and Supply
On-Site Installation
Commissioning and Handover
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High-capacity grain intake system by Facet Engineering

High-capacity intake system: below-grade receiving hopper with grizzly grid feeding a chain conveyor and bucket elevator to silo storage

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Overview

Rail grain intake systems operate at higher throughput rates than truck intake and must be designed to handle the unloading of multiple wagons per train set without interruption. Facet Engineering designs rail intake plants including the below-rail hopper or above-rail tippler, grizzly grid sections, pre-cleaning to protect downstream equipment, high-capacity bucket elevators, and routing conveyors to flat or silo storage. Wagon positioners are included where manual wagon spotting is not practical. The plant is interlocked to prevent conveying overload and to maintain safe operation throughout the unloading cycle. Rail intake rates are typically several hundred to several thousand tonnes per hour depending on the facility.

Typical Plant Scope

Below-rail hopper or above-rail tippler
Wagon positioner where required
Grizzly grid for large material exclusion
Pre-cleaner or scalper

Typical Applications

Export grain terminal rail intake
Inland grain depot rail receiving
Port silo rail intake facilities
Co-operative rail grain reception

What We Deliver

Rail intake configuration study
Full plant layout drawing
Civil and structural design information
Electrical single-line and control philosophy
Installation supervision and commissioning

Plant Details

Intake ModeBelow-rail hopper or above-rail tippler
Wagon PositioningManual or mechanical positioner
CapacitySeveral hundred to several thousand t/h
ControlPLC with conveyor protection interlocking
ConstructionHeavy-duty mild steel or galvanised steel

Discuss Your Plant Requirement

Give us your product, required capacity, and site constraints. We will come back to you with a plant design concept and budgetary cost.

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Facet Engineering

Process Engineering and Conveyor Systems specialists focused on agricultural harvest processing. Based in Chamdor, Krugersdorp, Gauteng.

Services

  • Conveyor System Design
  • Process Engineering
  • Remote System Support
  • Maintenance and Repairs
  • System Upgrades
  • Bulk Materials Handling

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